Industries Served

In the aerospace industry, extruded plastic profiles have to meet specifications with great accuracy and precision. These components are exposed to extreme temperatures, vibrations, wind, and UV radiation regularly. They also need to resist damage or corrosion from toxic emissions, smoke, flames, and low-pressure conditions. At BD Custom Manufacturing, we use UL-rated polymers and outgassing-tested materials that are fully compliant with FAA and ESA regulations.

Plastic extrusions are used in many medical devices, products, and settings. In many cases these components must be biocompatible and able to withstand repeated sanitizing or sterilization procedures. We use ISO 13485-compliant manufacturing processes and materials like PVC, polycarbonate, and TPU to create safe and reliable medical components. Our solutions are clean-manufactured, fully traceable, and ideal for OEM use within diagnostic, consumer health devices, and therapeutic environments.

Plastic is a durable and attractive product packaging option. Custom extrusions not only provide reliable protection for delicate items but also enhance product visibility. Our team creates an extensive range of extrusions for these purposes using materials like PVC, HDPE, and PE. Extruded structural components resist impact while remaining lightweight and easy to use.

In many construction projects, plastic is a durable and low-maintenance alternative to metal or wood. For example, TPE and PVC-based seals are ideal for weather-proofing in outdoor siding and trim applications, and also offer UV resistance. Custom profiles from BD Custom Manufacturing include all the features your project needs, including decorative finishes, integrated fastener channels, or co-extruded thermal breaks.

Agricultural components are usually used outdoors or in semi-enclosed areas; therefore, properties like UV and chemical resistance are important for these applications. At BD Custom Manufacturing, we use a wide range of plastics to create lightweight, reliable products that stand up to agricultural uses. Our extruded parts support greenhouses, machinery protection applications, irrigation systems, grow beds, and much more.

Due to its durability and lightweight nature, plastic is an ideal material for many automotive components and applications. Plastic extrusions can be made attractive enough for interior trim, they are lightweight for better fuel efficiency, and they meet regulatory requirements for transportation components.

At BD Custom Manufacturing, we produce automotive components with convenient features like snap-fit designs, integrated gaskets, and accurate color matching. Our custom automotive products include wire channels, bump stops, and interior trim, and are used in buses, specialty vehicles, RVs, cars, and many other types of vehicles.

The safety and defense sectors require parts that can endure rugged environments. Plastic extrusions from BD Custom Manufacturing can be designed for impact-resistance, UV-stability, and flame-resistance.

Small appliances often operate at very high or low temperatures. Vibrations, chemicals, and moisture can also cause damage or cause appliances to malfunction. We work with OEMs to develop custom appliance extrusions from materials like PVC, PP, and EPDM. Our solutions prioritize long-term performance and reliability in everything from washing machines to ovens, refrigerators, dish washers, and more.

BD Custom Manufacturing creates many plastic extrusions for HVAC and refrigeration systems made from moisture-resistant, mold-proof materials like PVC and polypropylene. These options can easily withstand humid environments, high and low temperatures, and other variable conditions experienced in heating and cooling equipment.

Plastic components enhance the safety and functionality of industrial lighting installations. At BD Custom Manufacturing, we have decades of experience manufacturing custom profiles for commercial and industrial lighting applications. Our solutions help distribute light evenly, slow or prevent the spread of flames, and block UV radiation.

Many plastic materials offer the durability and attractive appearance required for furniture construction. ABS, polypropylene, and PVC are just a few of the options available for components like:

Sporting goods and recreation equipment require UV- and water-resistant materials that can stand up to long-term use and, sometimes, outdoor storage.

Plastic extrusions are one of the most common materials used in retail signage and display components. Extruded profiles from BD Custom Manufacturing feature convenient snap-fit sign channels for fast changeouts, and come in an extensive array of custom colors to perfectly match your branding.

Using engineering-grade polymers like acetal and nylon, we extrude custom profiles for a wide range of industrial OEM components.

Many consumer products incorporate extruded plastic components, from furniture and appliances to decor, kitchenware, and even toys. Materials used for these products need to be durable and lightweight, and they usually need to coordinate with brand aesthetics too. Our team has years of experience manufacturing custom extrusions including railings, trim, tool housings, and more.